from yc_SCANNER.prod.tw.com.yctools.util.hw.barCodeReader import abfactory from yc_SCANNER.prod.tw.com.yctools.util.hw.barCodeReader import CINO_S680 import copy import sys import threading from datetime import datetime, timedelta import time from PyQt5.QtGui import QImage, QPixmap, QColor from PyQt5.QtWidgets import QFileDialog, QApplication, QTableWidgetItem, QHeaderView, QLabel import cv2 from PyQt5 import QtCore, QtGui, QtWidgets from PyQt5.QtCore import QThread, pyqtSignal, QObject, QTimer from Screwdriver_Detection_Window import Ui_Screwdriver_Detection_Window from Camera import Camera from ScrewDrive import ScrewDrive from Modbus import Modbus from Screwdriver_Database import DB_MainWindow from Motor import Motor from Lock import Lock import logging from Myini import Myini from Screwdriver_Detection_EngineerMode import Screwdriver_Detection_EngineerMode from Screwdriver_EngineerMode_LogIn import Screwdriver_EngineerMode_LogIn import gc import yaml from PLC.IOcardQthread import IOcard import tkinter as tk from tkinter import filedialog from tkinter import messagebox import os import configparser class Screwdriver_Detection(QtWidgets.QMainWindow, Ui_Screwdriver_Detection_Window): def __init__(self): QtWidgets.QMainWindow.__init__(self) # 創建主界面對象 print('Screwdriver_Detection0509') self.setupUi(self) self.pushButton_Load_Recipe.setStyleSheet( 'background-color: #4CAF50; border: 1px solid #dcdfe6; padding: 10px; border-radius: 20px;') #green self.pushButton_Recipe_End.setStyleSheet( 'background-color: #FF5555; border: 1px solid #dcdfe6; padding: 10px; border-radius: 20px;') #red self.timer = QTimer(self) # set logging file self.iniLogging() self.dev_logger.info('Program(Screwdriver_Detection) Start') lock = Lock(dev_logger=self.dev_logger) self.MYINI = Myini() self.label_Image.setScaledContents(True) # self.motor = Motor() # if self.motor.Motor_isOpen: # self.motor.MotorInit() # self.motor_idle_timer = QTimer(self)#設定IO卡閒置重新連線計時器 # self.motor_idle_timer.start(60000)#設定馬達閒置重平台移進去時間間隔為60秒 # # self.serialPort = SerialPort() # self.modbus = Modbus(self.dev_logger) # if self.modbus.Modbus_isOpen: # self.modbus_reconnect_timer = QTimer(self) # 設定IO卡閒置重新連線計時器 # self.modbus_reconnect_timer.start(60000) # 設定IO卡閒置重新連線計時器啟用時間間隔為60秒 # self.Identity = ['alpha', 'beta'] self.IOCardThread = IOcard(SERVER_HOST='192.168.0.150', SERVER_PORT=502, dev_logger=self.dev_logger) self.IOCardConnect() if self.IOCardThread.connect: self.motor_idle_timer = QTimer(self) # 設定IO卡閒置重新連線計時器 self.motor_idle_timer.start(75000)#設定馬達閒置重平台移進去時間間隔為60秒 self.camera = Camera() if self.camera.Camera_isOpen: self.camera.start() self.dbwindow = DB_MainWindow() self.login_window = Screwdriver_EngineerMode_LogIn(self.MYINI) self.engineer_mode_window = Screwdriver_Detection_EngineerMode(self.IOCardThread, self.MYINI, self.camera) self.iniGuiEvent() self.screwdrives = list() for i, k in enumerate(self.MYINI.Identity_CodeName): sd = ScrewDrive(r".\model", self.dev_logger, k, myIni=self.MYINI) sd.report.connect(self.NG_Report) sd.status.connect(self.statusChange) self.screwdrives.append(sd) self.countdown_seconds = 0 self.is_Timeup = False self.NG_Count = 0 self.Start24_Count = 0 self.real_detect_amount = 0 self.passdetect_amount = 0 #合格數量 self.comboBox_recipe.addItems([recipe for recipe in self.MYINI.recipes]) self.comboBox_recipe.setVisible(False) self.pushButton_TakeImage.setVisible(False) self.pushButton_24Hours.setVisible(False) # self.exposure_time_tuple = (23000, 25000, 27000, 29000, 31000, 36000) # self.exposure_time_tuple = (18000, 20000, 22000, 24000, 26000, 28000) # self.exposure_time_tuple = (33000, 35000, 37000, 39000, 41000, 36000)#5張AI 1張AOI self.exposure_time_tuple_AI = (33000, 35000, 37000, 39000, 41000) self.exposure_time_tuple_AOI = (32000, 34000, 36000, 38000, 40000) # self.dbwindow.awm_key = 'M11-2303001' self.IOCardThread.openYellowLight_closeDetctLight() self.pushButton_TakeImage.setEnabled(False) self.load_translations() self.engineer_mode_window.Recipe_Change_Signal.connect(self.Recipe_Change) # self.Recipe_Change() self.aoi_op_lead_time_start = datetime.now() self.aoi_op_lead_time_end = datetime.now() def debugBar(self, msg): self.statusBar().showMessage(str(msg), 5000) def IOCardConnect(self): self.IOCardThread.IOCard_connect() if self.IOCardThread.connect: self.debugBar('IOCard Connection!!!') self.IOCardThread.open() self.IOCardThread.start() # self.IOCardThread.rawdataINPUT.connect(self.showInput) else: self.debugBar('IOCard Disconnection!!!') def iniGuiEvent(self): self.pushButton_Start.clicked.connect(self.Start) self.pushButton_Reset.clicked.connect(self.Operate_stop) self.pushButton_24Hours.clicked.connect(self.Start24_Thread) self.timer.timeout.connect(self.updateCountdown) self.pushButton_TakeImage.clicked.connect(self.take_trainning_image) # self.modbus_reconnect_timer.timeout.connect(self.modbus_reconnect) # self.motor_idle_timer.timeout.connect(self.motor_idle) self.pushButton_Load_Recipe.clicked.connect(self.Load_recipe) self.pushButton_ReDetect.clicked.connect(self.Redetect) self.pushButton_Recipe_End.clicked.connect(self.Recipe_end) # self.engineer_mode_window.comboBox_recipe.currentIndexChanged.connect(self.Recipe_Change) self.login_window.pushButton_login.clicked.connect(self.Open_engineer_mode_Window) self.pushButton_engineer_mode.clicked.connect(self.Open_login_Window) self.engineer_mode_window.pushButton_TakeImage.clicked.connect(self.take_trainning_image) self.engineer_mode_window.pushButton_24Hours.clicked.connect(self.Start24_Thread) def Open_login_Window(self): self.login_window.show() def Open_engineer_mode_Window(self): if self.login_window.logIn() == True: self.engineer_mode_window.show() self.login_window.close() self.engineer_mode_window.checkBox_language_zh.clicked.connect(lambda: self.language_change('zh')) self.engineer_mode_window.checkBox_language_en.clicked.connect(lambda: self.language_change('en')) self.engineer_mode_window.checkBox_language_pt.clicked.connect(lambda: self.language_change('pt')) self.engineer_mode_window.checkBox_language_tv.clicked.connect(lambda: self.language_change('tv')) def load_translations(self): file_path = './i18n_language/translations.yaml' with open(file_path, 'r', encoding='utf-8') as file: self.translations = yaml.safe_load(file) def language_change(self, lang): _translate = QtCore.QCoreApplication.translate self.engineer_mode_window.label.setText(_translate("Screwdriver_Detection_EngineerMode_Window", self.translations.get(lang, {}).get('mode', ""))) self.pushButton_Start.setText(_translate("Screwdriver_Detection_Window", self.translations.get(lang, {}).get('pushButton_Start_Text', ""))) self.pushButton_Reset.setText(_translate("Screwdriver_Detection_Window", self.translations.get(lang, {}).get('pushButton_Reset_Text', ""))) self.pushButton_ReDetect.setText(_translate("Screwdriver_Detection_Window", self.translations.get(lang, {}).get('pushButton_ReDetect_Text', ""))) self.pushButton_Load_Recipe.setText(_translate("Screwdriver_Detection_Window", self.translations.get(lang, {}).get('pushButton_Load_Recipe_Text', ""))) self.pushButton_Recipe_End.setText(_translate("Screwdriver_Detection_Window", self.translations.get(lang, {}).get('pushButton_Recipe_End_Text', ""))) self.pushButton_engineer_mode.setText(_translate("Screwdriver_Detection_Window", self.translations.get(lang, {}).get('pushButton_engineer_mode_Text', ""))) self.label_workNumber.setText(_translate("Screwdriver_Detection_Window", self.translations.get(lang, {}).get('label_workNumber_Text', ""))) self.label_workAmount.setText(_translate("Screwdriver_Detection_Window", self.translations.get(lang, {}).get('label_workAmount_Text', ""))) self.label_partNumber.setText(_translate("Screwdriver_Detection_Window", self.translations.get(lang, {}).get('label_partNumber_Text', ""))) self.label_partName.setText(_translate("Screwdriver_Detection_Window", self.translations.get(lang, {}).get('label_partName_Text', ""))) self.label_workAmountReal.setText(_translate("Screwdriver_Detection_Window", self.translations.get(lang, {}).get('label_workAmountReal_Text', ""))) self.label_NGAmount.setText(_translate("Screwdriver_Detection_Window", self.translations.get(lang, {}).get('label_NGAmount_Text', ""))) self.label_passAmount.setText(_translate("Screwdriver_Detection_Window", self.translations.get(lang, {}).get('label_passAmount_Text', ""))) def Recipe_Change(self): self.pushButton_Recipe_End.setEnabled(False) self.pushButton_Load_Recipe.setEnabled(False) self.pushButton_Start.setEnabled(False) self.pushButton_ReDetect.setEnabled(False) self.pushButton_24Hours.setEnabled(False) self.pushButton_Reset.setEnabled(False) self.pushButton_TakeImage.setEnabled(False) try: self.camera.Recipe_Change(self.engineer_mode_window.comboBox_recipe.currentText()) if self.engineer_mode_window.comboBox_recipe.currentText() == 'Milwaukee': self.recipe_model = 'Milwaukee' elif self.engineer_mode_window.comboBox_recipe.currentText() == 'KleinTool': self.awm_Key_for_Recipe = 'M11-2303002' self.dbwindow.awm_key = 'M11-2303002' self.dev_logger.info(f'Recipe_Change {self.MYINI.recipe} --> {self.engineer_mode_window.comboBox_recipe.currentText()}') self.MYINI.recipe_change(self.engineer_mode_window.comboBox_recipe.currentText()) threading.Thread(target=self.screwdrives_Object_Rebuild, args=()).start() except Exception as e: self.dev_logger.error( f'Recipe_Change {self.MYINI.recipe} --> {self.engineer_mode_window.comboBox_recipe.currentText()}\n{e}') def screwdrives_Object_Rebuild(self): print('screwdrives_Object_Rebuild start') self.screwdrives.clear() gc.collect() # print(f'self.MYINI.Identity_CodeName = {self.MYINI.Identity_CodeName}') for i, k in enumerate(self.MYINI.Identity_CodeName): # print(f'Identity_CodeName = {k}') sd = ScrewDrive(r".\model", self.dev_logger, k, myIni=self.MYINI) sd.report.connect(self.NG_Report) sd.status.connect(self.statusChange) self.screwdrives.append(sd) print(f'screwdrives_Object_Rebuild_len(self.screwdrives) = {len(self.screwdrives)}') self.pushButton_Recipe_End.setEnabled(True) # self.pushButton_Load_Recipe.setEnabled(True) self.pushButton_Start.setEnabled(True) self.pushButton_ReDetect.setEnabled(True) self.pushButton_24Hours.setEnabled(True) self.pushButton_Reset.setEnabled(True) self.pushButton_TakeImage.setEnabled(True) self.comboBox_recipe.setEnabled(True) def Redetect(self): self.dbwindow.database_isOpen = False self.dbwindow.isfirstchk = False self.pushButton_Start.click() self.real_detect_amount -= 1 def Load_recipe(self): try: br = abfactory() br.process = CINO_S680 br.setup_baudrate('COM5', '9600') br.turn_on_machine() readData = br.readData() self.dbwindow.awm_key = readData self.awm_Key_for_Recipe = readData print(f'br.readDate() = {self.dbwindow.awm_key}') except Exception as e: #沒有接掃碼器 跳meesengeBox # ------------------------------測試工單 20250117--------------------------- # self.dbwindow.awm_key = 'M11-2303001' # self.awm_Key_for_Recipe = 'M11-2303001' # ------------------------------KleinTool---------------------------------- self.dbwindow.awm_key = 'M11-24062691' self.awm_Key_for_Recipe = 'M11-24062691' # ------------------------------KleinToolblack---------------------------------- # self.dbwindow.awm_key = 'M11-24113803' # self.awm_Key_for_Recipe = 'M11-24113803' print(f'barcodereader error --- {e}') try: read_datas = self.dbwindow.get_aoi_op_master_datas(self.dbwindow.awm_key) read_datas_weightname = self.dbwindow.get_aoi_recipe_master_datas(read_datas['part_no']) self.recipe_model = self.get_tool_name_from_ini(read_datas_weightname['para1'].split('.')[0]) self.engineer_mode_window.comboBox_recipe.setCurrentText(self.recipe_model) # self.Recipe_Change() self.show_aoi_op_master_datas_on_UI(read_datas) self.pushButton_Load_Recipe.setEnabled(False) self.pushButton_Start.setEnabled(True) self.pushButton_ReDetect.setEnabled(True) self.pushButton_Recipe_End.setEnabled(True) self.pushButton_Recipe_End.setStyleSheet( 'background-color: #4CAF50; border: 1px solid #dcdfe6; padding: 10px; border-radius: 20px;') # green self.pushButton_Load_Recipe.setStyleSheet( 'background-color: #FF5555; border: 1px solid #dcdfe6; padding: 10px; border-radius: 20px;') # red time.sleep(1) self.aoi_op_lead_time_start = datetime.now() print(f'aoi_op_lead_time_start = {self.aoi_op_lead_time_start}') except Exception as e: self.dev_logger.error(f'Load_recipe\n{e}') self.showerror('工單讀取錯誤') # 定義函式，讀取INI檔並查找對應工具名稱 def get_tool_name_from_ini(self, tool_id, ini_file='ScrewDrive.ini'): config = configparser.ConfigParser() config.read(ini_file) # 迭代RECIPE_Model下的所有項目，查找對應的ID for tool_name, id in config['RECIPE_Model'].items(): if id == tool_id: # 將工具名稱的首字母變成大寫 if tool_name == 'milwaukee': tool_name = 'Milwaukee' elif tool_name == 'kleintool': tool_name = 'KleinTool' elif tool_name == 'kleintoolblack': tool_name = 'KleinToolblack' return tool_name return 'Milwaukee' def show_aoi_op_master_datas_on_UI(self, datas): # print(datas) self.label_ForRecipe_Change.setText(datas['awm_key']) self.label_prod_qty.setText(str(datas['prod_qty'])) self.label_part_no.setText(datas['part_no']) self.label_item_name.setText(datas['part_name']) def Recipe_end(self): self.screwdrives.clear() gc.collect() self.pushButton_Recipe_End.setEnabled(False) self.pushButton_Start.setEnabled(False) self.pushButton_ReDetect.setEnabled(False) self.pushButton_Load_Recipe.setEnabled(True) self.pushButton_Load_Recipe.setStyleSheet( 'background-color: #4CAF50; border: 1px solid #dcdfe6; padding: 10px; border-radius: 20px;') # green self.pushButton_Recipe_End.setStyleSheet( 'background-color: #FF5555; border: 1px solid #dcdfe6; padding: 10px; border-radius: 20px;') # red self.real_detect_amount = 0 self.NG_Count = 0 self.Start24_Count = 0 def motor_idle(self): if self.IOCardThread.connect and self.pushButton_Start.accessibleName() == 'Start': self.IOCardThread.motor_idle_time += 1 print('++++++++++1') if self.IOCardThread.motor_idle_time == 2: # self.motor_idle_timer.stop() self.pushButton_Start.setText('System Idle') self.pushButton_Start.setAccessibleName('System Idle') self.IOCardThread.motor_idle_time = 0 self.moveMotorIn() print('Idle state start') def modbus_reconnect(self): self.modbus.modbus_reconnect_time += 1#1分鐘進來1次 # print(f'閒置{self.modbus.modbus_reconnect_time}秒') if self.modbus.modbus_reconnect_time == 60 or self.modbus.Modbus_isOpen == False:#閒置1小時 或 重連失敗時 重新連線 # print(f'重新連線了') self.modbus.close_connection() self.modbus.CloseModbus = True time.sleep(3) self.modbus = Modbus(dev_logger=self.dev_logger) self.dev_logger.info('modbus_reconnect') def iniLogging(self): logging_FileName = time.strftime('%Y%m%d') self.dev_logger: logging.Logger = logging.getLogger(name='dev') self.dev_logger.setLevel(logging.DEBUG) handler: logging.StreamHandler = logging.StreamHandler() formatter: logging.Formatter = logging.Formatter('%(asctime)s - %(levelname)s - %(filename)s - %(funcName)s - %(message)s') handler.setFormatter(formatter) self.dev_logger.addHandler(handler) file_handler: logging.FileHandler = logging.FileHandler(rf'.\Logging\{logging_FileName}_dev.log', mode='a') file_handler.setFormatter(formatter) self.dev_logger.addHandler(file_handler) def closeEvent(self, event): print('window close') self.dev_logger.info('window closing') self.is_Timeup = False self.moveMotorIn() time.sleep(0.3) self.IOCardThread.closeAll() self.dev_logger.info('window closed') QApplication.closeAllWindows() def Operate_stop(self): time.sleep(0.3) # self.motor.Yellow() self.IOCardThread.openYellowLight_closeDetctLight() def DetectNG(self): time.sleep(0.3) # self.motor.Red() self.IOCardThread.openRedLight_closeDetctLight() if self.engineer_mode_window.checkBox_buzzerOn.isChecked() == True: time.sleep(0.5) # self.motor.Buzzer() self.IOCardThread.detectEndNG() def DetectOK(self): time.sleep(0.3) # self.motor.Green() self.IOCardThread.openYellowLight_closeDetctLight() def moveMotorOut(self): print('moveMotorForward') self.IOCardThread.updataDisSpeed(310, 400)#出來 def moveMotorIn(self): print('moveMotorBackward') self.IOCardThread.updataDisSpeed(-310, 400)#進去 def AI_Light(self): self.IOCardThread.detectStart_1() def AI_Light_Kleintools(self): self.modbus.com1_on() self.modbus.com2andcom3_on() def AOI_Light(self): self.IOCardThread.detectStart_2() def updateCountdown(self): hours, remainder = divmod(self.countdown_seconds, 3600) minutes, seconds = divmod(remainder, 60) time_str = f'{hours} H {minutes} M {seconds} S' self.pushButton_24Hours.setText(time_str) self.countdown_seconds -= 1 if self.countdown_seconds % 3600 == 0: print('self.countdown_seconds % 3600 == 0:') if self.countdown_seconds < 0: self.timer.stop() self.is_Timeup = False self.pushButton_24Hours.setText('倒數結束') def take_trainning_image(self): try: if os.path.exists(f'{self.engineer_mode_window.takeImage_file_route}') == True: print(self.engineer_mode_window.takeImage_file_route) self.Time_for_Record_ForSaveKleinTool = time.strftime('%Y%m%d_%H%M%S') threading.Thread(target=self.take_trainning_image_Thread, args=()).start() else: self.engineer_mode_window.takeImage_file_route = '' self.showerror('取像路徑錯誤') except: self.engineer_mode_window.takeImage_file_route = '' self.showerror('取像路徑錯誤') def showerror(self, hintMessage): root = tk.Tk() root.withdraw() messagebox.showerror(title='error', message=hintMessage) def take_trainning_image_Thread(self): # self.move() self.moveMotorIn() self.AI_Light() # self.AI_Light_Kleintools() time.sleep(1.5) self.engineer_mode_window.label_OK.setText('Taking Image') self.engineer_mode_window.label_OK.setStyleSheet( 'background-color: #272727; color: white; border-radius: 5px; padding: 10px; font-size: 36px;') for exp_time in self.exposure_time_tuple_AI: threading.Thread(target=self.camera.SetExposureTime, args=(float(exp_time),)).start() time.sleep(0.4) self.inputimage = copy.deepcopy(self.camera.Image_RealTime) self.Result = cv2.flip(copy.deepcopy(self.inputimage), 1) cv2.imwrite(f'{self.engineer_mode_window.takeImage_file_route}/AI/{self.Time_for_Record_ForSaveKleinTool}_AI_{exp_time}.png', cv2.cvtColor(self.Result, cv2.COLOR_BGR2GRAY)) self.AOI_Light() time.sleep(0.15) for exp_time in self.exposure_time_tuple_AOI: threading.Thread(target=self.camera.SetExposureTime, args=(float(exp_time),)).start() time.sleep(0.4) self.inputimage = copy.deepcopy(self.camera.Image_RealTime) self.Result = cv2.flip(copy.deepcopy(self.inputimage), 1) cv2.imwrite(f'{self.engineer_mode_window.takeImage_file_route}/AOI/{self.Time_for_Record_ForSaveKleinTool}_AOI_{exp_time}.png', cv2.cvtColor(self.Result, cv2.COLOR_BGR2GRAY)) self.After_CameraGrab() self.engineer_mode_window.label_OK.setText('Finish') self.engineer_mode_window.label_OK.setStyleSheet( 'background-color: #4CAF50; color: white; border-radius: 5px; padding: 10px; font-size: 36px;') def Start24_Thread(self): if self.is_Timeup == False: self.NG_Count = 0 self.Start24_Count = 0 self.pushButton_Start.setEnabled(False) self.countdown_seconds = 24 * 60 * 60 # 設定倒數秒數，這裡是 24 小時的秒數 self.timer.start(1000) # 設定定時器每秒觸發一次 self.is_Timeup = True threading.Thread(target=self.Start24, args=()).start() else: self.is_Timeup = False self.timer.stop() self.pushButton_Start.setEnabled(True) def Start24(self): # now = datetime.now() # later = now + timedelta(hours=24) while self.is_Timeup: # self.move() self.moveMotorIn() while not self.IOCardThread.MOTORSTATE[1]: time.sleep(0.01) self.AI_Light() time.sleep(1) self.label_OK.setText('calculating') self.dbwindow.reset_data(self.awm_Key_for_Recipe) self.dbwindow.creat_Serial_Number() self.dbwindow.aoi_start = datetime.now() self.starttime_ALLTIME = time.time() # print(f' ------------------------------------TimeStart --> {time.time()} ------------------------------------') self.All_AIPass = True self.All_Report_count = 0 self.inputimage = copy.deepcopy(self.camera.Image_RealTime) threading.Thread(target=self.camera.SetExposureTime, args=(self.MYINI.Camera_Setting['exposuretime_aoi'],)).start() self.Result = cv2.flip(copy.deepcopy(self.inputimage), 1) for sd in self.screwdrives: sd.Result = self.Result sd.image_AI = cv2.cvtColor(self.Result, cv2.COLOR_BGR2GRAY) sd.Main(1, self.dbwindow.aoi_start) # self.screwdrive.Result = self.Result # self.screwdrive.image_AI = cv2.cvtColor(self.Result, cv2.COLOR_BGR2GRAY) # self.screwdrive.Main(1, self.dbwindow.aoi_start) starttime = time.time() # self.camera.SetExposureTime(float(100000)) self.AOI_Light() time.sleep(0.25) # cv2.imwrite(f'./AI.png', self.screwdrive.image_AI) for sd in self.screwdrives: sd.image_AOI = cv2.cvtColor(cv2.flip(copy.deepcopy(self.camera.Image_RealTime), 1), cv2.COLOR_BGR2GRAY) sd.AOIimage_ISREADY = True # self.screwdrive.image_AOI = cv2.cvtColor(cv2.flip(copy.deepcopy(self.camera.Image_RealTime), 1), # cv2.COLOR_BGR2GRAY) # self.screwdrive.AOIimage_ISREADY = True # cv2.imwrite(f'./AOI.png', self.screwdrive.image_AOI) print(f'!!拍攝AOI影像 : {time.time() - starttime}') self.After_CameraGrab() # threading.Thread(target=self.After_CameraGrab, args=()).start() time.sleep(6) def Start(self): # if self.awm_Key_for_Recipe == 'M11-2303001' and self.dbwindow.awm_key == 'M11-2303001': # print(self.awm_Key_for_Recipe) if self.recipe_model == 'Milwaukee': threading.Thread(target=self.Start_Thread_Milwaukee, args=()).start() # -------------------學長之前寫的測試工單------------------------- # if self.awm_Key_for_Recipe == 'M11-2303002': # threading.Thread(target=self.Start_Thread_KleinTools_Gray, args=()).start() # -------------------20250117修改------------------------- if self.recipe_model == 'KleinTool' or self.recipe_model == 'KleinToolblack': threading.Thread(target=self.Start_Thread_KleinTools_Gray, args=()).start() self.real_detect_amount += 1 def Start_Thread_Milwaukee(self): if self.pushButton_Start.text() == 'System Idle': # self.motor_idle_timer.start(5000) self.moveMotorOut() self.pushButton_Start.setText('Start') self.pushButton_Start.setAccessibleName('Start') print('Motor idle over') else: self.label_OK.setText('calculating') self.pushButton_Start.setEnabled(False) self.pushButton_ReDetect.setEnabled(False) # self.move() self.moveMotorIn() time.sleep(0.1) while not self.IOCardThread.MOTORSTATE[1]: time.sleep(0.1) # print(f'self.IOCardThread.MOTORSTATE = {self.IOCardThread.MOTORSTATE}') self.AI_Light() time.sleep(0.6) self.dbwindow.reset_data(self.awm_Key_for_Recipe) self.dbwindow.creat_Serial_Number() self.dbwindow.aoi_start = datetime.now() self.starttime_ALLTIME = time.time() # print(f' ------------------------------------TimeStart --> {time.time()} ------------------------------------') self.All_AIPass = True self.All_Report_count = 0 self.inputimage = copy.deepcopy(self.camera.Image_RealTime) threading.Thread(target=self.camera.SetExposureTime, args=(self.MYINI.Camera_Setting['exposuretime_aoi'],)).start() self.Result = cv2.flip(copy.deepcopy(self.inputimage), 1) for sd in self.screwdrives: sd.Result = self.Result sd.image_AI = cv2.cvtColor(self.Result, cv2.COLOR_BGR2GRAY) sd.Main(1, self.dbwindow.aoi_start) # self.screwdrive.Result = self.Result # self.screwdrive.image_AI = cv2.cvtColor(self.Result, cv2.COLOR_BGR2GRAY) # self.screwdrive.Main(1, self.dbwindow.aoi_start) starttime = time.time() # self.camera.SetExposureTime(float(100000)) self.AOI_Light() time.sleep(0.15) # cv2.imwrite(f'./AI.png', self.screwdrive.image_AI) for sd in self.screwdrives: sd.image_AOI = cv2.cvtColor(cv2.flip(copy.deepcopy(self.camera.Image_RealTime), 1), cv2.COLOR_BGR2GRAY) sd.AOIimage_ISREADY = True # self.screwdrive.image_AOI = cv2.cvtColor(cv2.flip(copy.deepcopy(self.camera.Image_RealTime), 1), # cv2.COLOR_BGR2GRAY) # self.screwdrive.AOIimage_ISREADY = True # cv2.imwrite(f'./AOI.png', self.screwdrive.image_AOI) print(f'!!拍攝AOI影像 : {time.time() - starttime}') self.After_CameraGrab() # threading.Thread(target=self.After_CameraGrab, args=()).start() def Start_Thread_KleinTools_Gray(self): if self.pushButton_Start.text() == 'System Idle': # self.motor_idle_timer.start(5000) self.moveMotorOut() self.pushButton_Start.setText('Start') self.pushButton_Start.setAccessibleName('Start') print("KleinTools_Gray_start") print('Motor idle over') else: print("KleinTools_Gray_start") self.label_OK.setText('calculating') self.pushButton_Start.setEnabled(False) self.pushButton_ReDetect.setEnabled(False) # self.move() self.moveMotorIn() threading.Thread(target=self.camera.SetExposureTime, args=(self.MYINI.Camera_Setting['exposuretime_aoi'],)).start() time.sleep(0.1) while not self.IOCardThread.MOTORSTATE[1]: time.sleep(0.1) # print(f'self.IOCardThread.MOTORSTATE = {self.IOCardThread.MOTORSTATE}') self.AOI_Light() time.sleep(0.6) self.dbwindow.reset_data(self.awm_Key_for_Recipe) self.dbwindow.creat_Serial_Number() self.dbwindow.aoi_start = datetime.now() self.starttime_ALLTIME = time.time() # print(f' ------------------------------------TimeStart --> {time.time()} ------------------------------------') self.All_AIPass = True self.All_Report_count = 0 self.inputimage = copy.deepcopy(self.camera.Image_RealTime) self.Result = cv2.flip(copy.deepcopy(self.inputimage), 1) for sd in self.screwdrives: sd.Result = self.Result sd.image_AI = cv2.cvtColor(self.Result, cv2.COLOR_BGR2GRAY) # cv2.imwrite(f'./AI.png', sd.image_AI) sd.Main(1, self.dbwindow.aoi_start) # self.screwdrive.Result = self.Result # self.screwdrive.image_AI = cv2.cvtColor(self.Result, cv2.COLOR_BGR2GRAY) # self.screwdrive.Main(1, self.dbwindow.aoi_start) starttime = time.time() # self.camera.SetExposureTime(float(100000)) time.sleep(0.15) # cv2.imwrite(f'./AI.png', self.screwdrive.image_AI) for sd in self.screwdrives: # sd.image_AOI = cv2.cvtColor(cv2.flip(copy.deepcopy(self.camera.Image_RealTime), 1), cv2.COLOR_BGR2GRAY) sd.image_AOI = copy.deepcopy(cv2.cvtColor(self.Result, cv2.COLOR_BGR2GRAY)) # cv2.imwrite(f'./AOI.png', sd.image_AOI) sd.AOIimage_ISREADY = True # self.screwdrive.image_AOI = cv2.cvtColor(cv2.flip(copy.deepcopy(self.camera.Image_RealTime), 1), # cv2.COLOR_BGR2GRAY) # self.screwdrive.AOIimage_ISREADY = True # cv2.imwrite(f'./AOI.png', self.screwdrive.image_AOI) print(f'!!拍攝AOI影像 : {time.time() - starttime}') self.After_CameraGrab() # threading.Thread(target=self.After_CameraGrab, args=()).start() def After_CameraGrab(self): # self.move() self.moveMotorOut() time.sleep(0.2) self.camera.SetExposureTime(self.MYINI.Camera_Setting['exposuretime_ai']) # if self.modbus.com1_Status: # self.modbus.com1_off() # self.modbus.com1_Status = not self.modbus.com1_Status def statusChange(self, statusNow): # if self.All_AIPass or self.checkBox_saveImage.isChecked(): # output_file_name = f'{self.camera.cam.ExposureTime.GetValue()}.png' # output_file_path = fr"D:\ScrewdriverFile\ScrewdriverImage\0922\{output_file_name}" # cv2.imwrite(output_file_path, self.inputimage) if statusNow: start = time.time() self.imageLable_Show(self.label_Image, cv2.rotate(self.Result, cv2.ROTATE_90_CLOCKWISE)) end = time.time() print(f'!!顯示影像 : {end - start:.8f}') self.dbwindow.aoi_end = datetime.now() print(f'!!ALLTIME : {time.time() - self.starttime_ALLTIME}') starttime = time.time() if self.All_Report_count == len(self.MYINI.Class_Name_All) * len(self.MYINI.Identity_CodeName): # print(f'QQQQQQ:{self.aoi_op_lead_time_end} - {self.aoi_op_lead_time_start}') self.aoi_op_lead_time_end = self.dbwindow.aoi_end # print(f'QQQQQQ:{self.aoi_op_lead_time_end} - {self.aoi_op_lead_time_start}') self.dbwindow.aoi_op_lead_time = str((self.aoi_op_lead_time_end - self.aoi_op_lead_time_start).total_seconds()) # print(f'{self.dbwindow.aoi_op_lead_time} = {self.aoi_op_lead_time_end} - {self.aoi_op_lead_time_start}') self.aoi_op_lead_time_start = self.aoi_op_lead_time_end self.dbwindow.write_data() self.dbwindow.database_isOpen = True time.sleep(0.5) self.pushButton_Start.setEnabled(True) self.pushButton_ReDetect.setEnabled(True) endtime = time.time() print(f'!!上傳資料庫 : {endtime - starttime}') print(f'********************結束********************') def NG_Report(self, is_OK, confidence, Index): try: self.All_Report(is_OK, confidence, Index) # self.imageLable_Show(self.label_image_Result, self.Result) if is_OK == 0:#AI False self.All_AIPass = False except Exception as e: self.dev_logger.error(e) def All_Report(self, is_OK, confidence, Index): if not (is_OK in [1]): if self.dbwindow.ng_bits_index == '': self.dbwindow.ng_bits_index = self.All_Report_count + 1 else: self.dbwindow.ng_bits_index = f'{self.dbwindow.ng_bits_index},{self.All_Report_count + 1}' self.All_Report_count += 1 if self.All_Report_count == len(self.MYINI.Class_Name_All) * len(self.MYINI.Identity_CodeName): self.Start24_Count += 1 if self.dbwindow.ng_bits_index == '': self.dbwindow.pass_or_failure = True self.DetectOK() self.label_OK.setText('OK') self.label_OK.setStyleSheet( 'background-color: #4CAF50; color: white; border-radius: 5px; padding: 10px; font-size: 36px;') self.passdetect_amount += 1 #合格數量+1 self.label_passdetect_amount.setText(f'{self.passdetect_amount}') elif len([x for x in self.screwdrives[0].NG_Image_Information.values() if 'slotted' in x]) > 12 and len( [x for x in self.screwdrives[0].NG_Image_Information.values() if 'vacancy' in x]) > 12: self.dbwindow.ng_bits_index = '' self.dbwindow.pass_or_failure = True self.DetectNG() self.label_OK.setText('不計數') self.label_OK.setStyleSheet( 'background-color: #4CAF50; color: white; border-radius: 5px; padding: 10px; font-size: 36px;') else: self.NG_Count += 1 try: ng_bits_index_amount = len(self.dbwindow.ng_bits_index.split(",")) self.label_OK.setText(f'NG {ng_bits_index_amount}') except Exception as e: self.label_OK.setText(f'NG 1') print(e) self.label_OK.setStyleSheet( 'background-color: #FF5555; color: white; border-radius: 5px; padding: 10px; font-size: 36px;') self.DetectNG() self.lineEdit_NG_Count.setText(f'NG : {self.NG_Count} / {self.Start24_Count}') self.label_detect_amount.setText(f'{self.real_detect_amount}') # else: # formatted_time = datetime.now().strftime('%Y%m%d_%H%M%S') # cv2.imwrite(f'./Defect AI Image/{formatted_time}.png', self.Result) def imageLable_Show(self, image_label, Show_image): Show_image = cv2.cvtColor(Show_image, cv2.COLOR_BGR2RGB) # 圖像存儲使用8-8-8 24位RGB格式 rows, cols, channels = Show_image.shape # 獲取圖片長寬 QImg = QImage(Show_image.data, cols, rows, cols*channels, QImage.Format_RGB888) pixmap = QPixmap.fromImage(QImg) image_label.setPixmap(pixmap) if __name__ == '__main__': app = QApplication(sys.argv) # 固定的，PyQt5程式都需要QApplication對象。sys.argv是命令列參數清單，確保程式可以按兩下運行 MyWindow = Screwdriver_Detection() # 初始化 MyWindow.show() # 將視窗控制項顯示在螢幕上 sys.exit(app.exec_()) # 程式運行，sys.exit方法確保程式完整退出